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Adam Palmer MBCS CITP, Linux, PHP Programmer, MySQL Developer, Embedded Hardware, Security Consultant
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02 Nov 08 The Robot: Successful installation of Debian onto the Alix 3c2 board

Some hardware has arrived!

Mess

Mess

So my working space is a little bit of a mess at the moment. There’s no better way of getting started than just getting straight to the point.

The Alix 3c2 main board arrived in good health and works well. On the underside is a 512MB CF card and an Atheros MiniPCI Wifi. I’ve soldered single core wire to the I2C bus pinout. GND, CLK, Data & +3v.

I’ve also soldered bell wire across the power input. It accepts a wide input and so I’ve decided on 12v.

This is my prototype “power distribution board”. Currently it consists of 2 12V/2A regulators, some resistors and a 1000uF/30V smoothing capacitor. It provides 12v to the Alix board, and 12v to the motor controller. If both motors stall, they can use up to 6A, so whilst this is fine for testing the controller board, I’m going to have to replace one of the regulators with a transformer system to provide the necessary power to the motors.
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13 Oct 08 Robot: Initial Hardware Order [rev 2]

Follow on from: http://www.adamsinfo.com/the-robot-hardware-list-wheel-plan-more-ideas/

Discuss in the forums

I’ve given up on trying to source separate motors, motor controllers, encoders and brackets. I’m concerned that my knowledge of mechanics and motors is limited, and that I’m going to spend too much time and money trying to build a movement package myself.

I’ve decided to go for a good motor/controller/encoder package here:

http://www.active-robots.com/products/motorsandwheels/rd01-drive.shtml

Wheel Package

Wheel Package

I’ll need two of these, and will have to replace the wheels with the omni directional wheel things I found and linked to in my last post.

I’ll drill the brackets into a thin metal plate, and start building perspex on top. I don’t seem to have paid enough attention to battery/device weight/motor/power and am concerned that the motor and battery combination will not move the device. I don’t yet have an idea of how much it will weigh, but I’ve realized that the perspex is going to have to be as thin and light as possible, and I’m going to have to bear weight in mind with any unnecessary or redundant extra parts.
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12 Oct 08 The Robot: Hardware List, Wheel Plan, More Ideas, Steps to launch

Thanks to some further thought and some great comments and suggestions, I’ve got a clearer idea of what I’d like to build, and I’ve devised a preliminary hardware list. I’ve divided this into various categories to help planning and ordering.

Discuss this in the forums here: http://www.adamsinfo.com/forum/linux-robot/the-robot-hardware-list-wheel-plan-more-ideas-steps-to-launch/

Hardware
My bad wheel plan mockup for 4 wheels and omnidirectional movement:

Base Layout

Base Layout

Please excuse the awful graphics

The base layout should be as follows. The diamond shape is a very thin metal plate which will have the motors and motor casing attached. The metal plate will be at the very bottom of the device. The square (overlayed) will be the acetate base of the unit, and build up to form the base “box”.

I’d like the motor’s to be simple 6-9v, 10W max. motors

Each motor will be held on it’s own bracket and will not be connected via an axle. Each motor will require independant control via a motor controller. The motor controller will be required to convert digital input to variable voltage (5v/7v/9v?) output. 4 speed (4.5v/6v/7.5v/9v>) would also be fine.
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